PROCESSES AND MATERIALS OF MANUFACTURE - Hardback book by Roy A. Lindberg
- Over 845 pages
- Third Edition
- Copyright © 1983, 1977, 1964 by Allyn and Bacon, Inc.
Contents includes: " PREFACE Chapter One ENVIRONMENT, ENERGY, SAFETY, AND CHALLENGES OF MANUFACTURING Changes and Safeguards The Challenge of Manufacturing Problems Case Study Bibliography Chapter Two MATERIALS, STRUCTURES, PRPOERTIES, AND FABRICATING CHARACTERISTICS Crystal Structure Properties of Metals Mechanical Properties of Materials and Design The Role of Alloying Elements in Steel Heat Treatment Fabricating Characteristics of Ferrous Metals Plain Carbon Steels Alloy Steels Tool Steels Cast Steel Cast Iron Stainless Steel Light Metals and Alloys Copper and Copper-Base Alloys Organic Materials Elastomers The Revolution of Rubber and Plastic Composite Materials Problems Case Study Bibliography Chapter Three METAL-CUTTING THEORY AND PRACTICE Mechanics of Metal Cutting Selection of Cutting-Tool Materials Cutting-Tool Comparison Tool Geometry Tool Failures Tool Life Tool Forces Horsepower for Machining Metric Power Calculations Machinability Metal-Cutting Economics High-Speed Machining Cutting Fluids Problems Case Study 1 Case Study 2 Bibliography Chapter Four TURNING MACHINES Lathe Operations High-Production Lathes Numerical Control (NC) for Lathes Lathe Selection Problems Case Study Questions Bibliography Chapter Five HOLE MAKING AND SIZING OPERATIONS Drilling Drill Materials and Cost Boring Hole Punching Problems Case Study 1 Case Study 2 Bibliography Chapter Six STRAIGHT AND CONTOUR CUTTING Straight or Plane Surface Machining Straight and Contour-Cutting Machines Milling-Machine Classification The Milling Process Milling Methods Planning for Production Milling Milling-Cutter Geometry Broaching Broaching Machines Sawing Problems Bibliography Chapter Seven GRINDING AND RELATED ABRASIVE-FINISHING PROCESSES Abrasives Problems Bibliography Chapter Eight METAL FORMING Formability Forming Processes Problems Bibliography Chapter Nine METAL-CASTING PROCESSES Sand Casting Nonexpendable Mold-Casting Processes Casting Process Considerations Casting Design Principles Questions and Problems Bibliography Chapter Ten PLASTIC-MOLDING PROCESSES Casting and Molding Processes Thermoforming Questions and Problems Case Study Bibliography Chapter Eleven POWDERED METALLURGY Metal-Powder Production Superalloy-Powder Production The Powder-Metallurgy Process Questions Case Study Bibliography Chapter Twelve ARC-WELDING PROCESSES Arc Welding Shielded-Metal Arc Welding (SMAW) Flux-Cored Arc Welding (FCAW) Gas Metal-Arc Welding (GMAW) Gas Tungsten-Arc Welding (GTAW) Plasma-Arc Welding (PAW) Submerged-Arc Welding (SAW) Electroslag Welding (ESW) Stud-Arc Welding (SW) Arc-Welding Summary Questions and Problems Bibliography Chapter Thirteen GAS WELDING AND RELATED PROCESSES Oxyacetylene Welding Brazing Soldering Flame Cutting Plasma-Arc Cutting (PAC) Oxygen-Assisted Gas-Laser Cutting Hard Facing Strip Overlay Welding Questions and Problems Case Study Bibliography Chapter Fourteen RESISTANCE AND SPECIALIZED WELDING PROCESSES Spot Welding Seam Welding Projection Welding High-Frequency Resistance Welding Resistance Butt Welds Specialized Welding Processes Solid-State Welding Processes Questions and Problems Case Study Bibliography Chapter Fifteen WELDING DESIGN, METALLURGY, AND INSPECTION Welded-Joint Design Allowable Stress of Welded Joints Welding Symbols Welded Connections Distortion Welding Positioners and Fixtures Welding Metallurgy Weldability Controlling Weld Defects Controlling Weld Cracks Weld Inspection Destructive Testing Economics of Welding Questions and Problems Case Study Bibliography Chapter Sixteen ADHESIVE BONDING Classification of Structured Adhesives Surface Preparation Adhesive Application and Care Adhesive-Joint Design Adhesives and Temperature Questions and Problems Case Study Bibliography Chapter Seventeen AUTOMATION Sequencing Controls Automatic Position Control and Measurement Automatic Assembly Machines Automatic Assembly Industrial Robots Transfer-Line Automation Automation Trends Questions and Problems Bibliography Chapter Eighteen NUMERICAL CONTROL NC Operation Open- and Closed-Loop Control Systems Adaptive Control The Coordinate System Positioning Position Programming Interpolation Programming by Scanning and Digitizing Editing Tape Format Machining Centers Computers in NC and Manufacturing Computer Input and Output (I/O) Computer Systems Computer Control Advantages of Computer Control Software and Post Processing Processor Languages Evaluation of Processor Languages Computer Control of NC CNC and DNC Programmable Controllers (PC) CAD/CAM The Automatic Factory Problems Case Study 1 Case Study 2 Bibliography Chapter Nineteen GROUP TECHNOLOGY Plant Layout Classification and Coding Systems The Opitz Classification System The CODE System The MICLASS System Coding Benefits Advantages of Group Technology for Group Scheduling Problems Associated with GT Group Technology and NC Problems Case Study 1 Case Study 2 Case Study 3 Bibliography Chapter Twenty NONTRADITIONAL MATERIAL REMOVAL PROCESSES Photochemical Machining Electric-Discharge Machining Electrochemical Machining Electrochemical Grinding Abrasive Jet Machining (AJM) Laser-Beam Machining Electron-Beam Machining (EBM) Problems Bibliography Chapter Twenty-One MEASUREMENT - QUALITY CONTROL - PRODUCT LIABILITY Measurement Inspection, Quality Control, Reliability, and Product Liability Problems Bibliography Chapter Twenty-Two PROTECTIVE SURFACE TREATMENTS Metal Cleaning Protective Metal Coatings Problems Bibliography APPENDIX Table A Properties of Metal Table B Suggested Cutting Speeds for Lathe Work Table C Application of Carbides Table D Materials Machinable by Ceramic Table E General Properties, Cost, and Fabricating Methods of Plastics Table F Thermosetting Plastics Table G Unclassed Plastics Table H Metric Conversion Factors Table I Basic Welding Symbols and Their Location Significance INDEX " The book is in good condition with moderate edgewear to the cover. No torn or ripped pages. There are a few pages with some underlining and highlighting. The side edges of the pages have some marks/ dirt smudges mostly visible from the side view. |